DC Welding Automation and MITUSA engineers design and manufacture the highest quality automated roll planisher machines. Planishing automation allows the operator safe parts loading and hands free weld planishing safety. Standard and custom linear programmable automatic roll weld planisher machines designed to replaced old unsafe manual longitudinal roll planishers.
The advanced weld joint bead roll planishing machine innovative technology by DC Welding is the definition of roll weld planisher automation equipment designs.
The roll planishing process planisher equipment is now manufactured for operator safety for easy precision weld part's planishing. Simple planisher types to fully programmable automatic weld roll planisher designed system available to meet specific requirement for your parts.
Longitudinal roller planishing process uses high pressured hardened steel or stainless steel roller and mandrel tooling that is built specific to your part's precision requirement. The harden roll's pressure flattens smoothly removes the weld appearance without changing the shape of the original part. Planisher rollers using up to 20,000lbs pressure to simultaneously eliminate the weld bead appearance and using cold hardening to improving weld strength once planish process is completed.
Industries that benefit by using weld planishers strengthening and flattening are metalworking fabricators, such as metal spinners, aerospace, aeronautics; petro chemical, food processing. Everything from home appliances application to jet engines, rockets or anywhere critical precision weld removal and increased weld strength is required.
Safe Hands Free Automatic Roll Planisher Systems
I consult people on weld planisher designs that can safely be used for improving the product with the planishing process automation. Providing consulting on how roll planishers may improve your ROI and productivity with automatic planisher systems. Used for thin tube bellows applications to sheet plate metal seam planishing and alloys applications and requirements. Roll planishers now safely allows the operator hands free planishing of welds on all type of parts and metal thicknesses.
Linear Automated Gantry Roll Planisher Systems
Roll planishing process combines smashing or flattening that smooths out the weld crown and root weld bead. This produces a cosmetically uniform weld with a cross section thickness equal to that of the adjacent parent base metal or alloy.
Smoothing out weld bead crown for flattened ID and OD finish on parts of all shapes and sizes. GTAW (TIG), GMAW (Mig/Mag) SAW (Sub Arc) PAW (Plasma) any reasonable low crown weld bead seam weld can be flattened. Stainless, Carbon Steel, Aluminum, Inconel tubes are no problem. Planishing improves fluid flow characteristics as well as improving the appearance and strength of the tube.
Weld strength uniformity is important when weldments undergo further metalworking processing such as bending, stretch and spin forming. Weld roll planishing actually improves the mechanical properties of the welded part making it stronger by pressure cold working the weld's columnar integrity and relieving normal stresses caused by the seam welding. Contact me for a in house review of your weld bead planishing application.
Planishing Welds Add Strength and Blend Weld Bead Cosmetically Into The Base Metal
Flattening roll planisher metal finishing process is one of the least appreciated weld bead removal appearance process methods. Unlike the costly sanding, grinding, which are all time consuming and labor intensive processes to fatten a weld. Roll weld planishers not only cosmetically remove a weld bead smoothly into the base material quickly and safely.
Planishing process benefits behind using a weld planisher is an collaboration of an adjustable planisher's hydraulic roller press. The hardened roller tooling needs to have precision geometry, due to the force of the planishing roll process pushes the weld bead into the base metal as it cold-works the weld into the base material. If the planishing roller and part's geometry are precise, then the weld bead is smashed to the tangent for a seamless weld appearance with added part's strength. The planisher custom tooling roller is moved along the length of the part in a longitudinal motion, rolling the hardened tooling along the weld bead. While the roller works the material on the OD, the hardened mandrel tooling exerts and equal and opposite force to smooth the weld material on the O.D. and ID.
Automated Part Clamping Bed Linear Planisher System